OT SECURITY CONSULTING FOR UK MANUFACTURING

EXPERT CYBER SECURITY FOR THE SYSTEMS THAT KEEP YOUR PLANT RUNNING.

From risk reviews and network architecture to compliance preparation and major engineering projects, work directly with an OT/ICS specialist with over 13 years of hands-on industrial experience.

Clear priorities. Practical recommendations. Advice built around how your factory actually operates.

OUR CONSULTING SERVICES

01 — IEC 62443 CONSULTING

MAKE THE STANDARD PRACTICAL.

IEC 62443 can feel complicated if industrial cyber security is not your day job.

We translate the parts that matter into a clear, manageable plan: what applies, where the gaps are, who owns them and what needs to happen next.

DISCUSS IEC 62443 SUPPORT →

How we can help:

  • IEC 62443-2-1 — Security management
  • IEC 62443-2-3 — OT patching and maintenance
  • IEC 62443-2-4 — Service-provider and supplier requirements
  • IEC 62443-3-2 — Industrial risk assessment
  • IEC 62443-3-3 — System security requirements
  • IEC 62443-4-1 / 4-2 — Secure product development and technical requirements

02 — OT SECURITY ARCHITECTURE

DESIGNED AROUND PRODUCTION UPTIME.

A secure factory network still has to make product.

We design practical security architecture around the way your plant operates — protecting legacy equipment, controlling engineering access and creating clearer boundaries between business IT and operational systems.

DISCUSS YOUR ARCHITECTURE →

How we can help:

  • Network segmentation
  • Zone and conduit design
  • Purdue-aligned architecture
  • Industrial DMZ design
  • Secure remote access
  • Boundary and unidirectional controls
  • IT and OT integration

03 — OT RISK ASSESSMENT

KNOW WHAT COULD DISRUPT PRODUCTION — AND WHAT TO FIX FIRST.

Not every technical vulnerability creates the same operational risk.

We help you identify what could realistically affect production, understand the potential consequences and decide where your time and budget will make the greatest difference.

The result is a clear, practical risk register that engineering teams and management can both understand.

BOOK A RISK ASSESSMENT →

How we can help:

  • IEC 62443-3-2-aligned risk assessment
  • Threat and consequence analysis
  • Critical asset identification
  • Dependency and communication mapping
  • NIST SP 800-82-informed reviews
  • NIS2 readiness and gap assessment
  • TS 50701 rail cyber-security assessment

04 — PROJECT DELIVERY

BUILD SECURITY IN. DON’T BOLT IT ON AT THE END.

Cyber security is easier and more cost-effective to address while equipment, production lines and infrastructure are being designed than after they arrive on site.

We can join the project early and work alongside your engineers, OEMs, suppliers and system integrators through design, testing, commissioning and handover.

DISCUSS PROJECT SUPPORT →

How we can help:

  • Front-end engineering design support
  • Technical design and architecture reviews
  • Supplier assurance
  • Factory Acceptance Testing
  • Site and integrated acceptance testing
  • Commissioning support
  • Security evidence and handover documentation

05 — COMPLIANCE & AUDIT PREPARATION

BE READY WHEN CUSTOMERS, INSURERS OR AUDITORS ASK FOR PROOF.

Cyber-security assurance is increasingly becoming part of doing business.

Customers, insurers, auditors and regulators may ask what controls are in place, what risks have been identified and what evidence sits behind your decisions.

We help you find the gaps, organise the evidence and prepare your team for external review.

PREPARE FOR AN AUDIT →

How we can help:

  • Cyber Essentials and Cyber Essentials Plus preparation
  • NIS2 readiness and gap analysis
  • IEC 62443 assessment and certification preparation
  • Evidence gathering and audit-trail reviews

Official certification and legal compliance remain with the relevant certification and competent bodies.

CONSULTING + PLATFORM

EXPERT ADVICE THAT DOESN’T END WITH A PDF REPORT.

A risk assessment should not become a document that sits on a shelf.

By combining specialist consulting with OTCogniShield, you can move from a point-in-time review to an ongoing picture of your factory network.

We establish the baseline, agree the priorities and help you put the right controls in place.

OTCogniShield can then help you maintain visibility of observed assets, communications, risks and evidence after the consulting engagement is complete.

The platform is pre-launch. Deployment and ongoing visibility are subject to readiness, agreed scope and an approved passive collection point.

A PRACTICAL SET OF DELIVERABLES

OBSERVED ASSET INVENTORY

A clear picture of the equipment visible across the agreed parts of your production network.

INDUSTRIAL RISK ASSESSMENT

Threats, operational consequences, ownership and practical actions aligned to IEC 62443-3-2.

ARCHITECTURE & SEGMENTATION PLAN

A prioritised roadmap for improving zones, communications and network boundaries.

COMPLIANCE READINESS PACK

A clear view of the evidence you already have, the gaps that remain and what needs to happen next.

ONGOING NETWORK VISIBILITY

A straightforward route into continued visibility and evidence through OTCogniShield.

SCOPE A CONSULTING + PLATFORM ENGAGEMENT

BUILT FOR SMALLER INDUSTRIAL TEAMS

SERIOUS OT CYBER SECURITY WITHOUT ENTERPRISE COMPLEXITY.

OTCogniShield consulting is designed for organisations that need specialist industrial cyber-security expertise without maintaining a large internal security team.

Our primary focus is smaller and mid-sized UK manufacturers, alongside industrial organisations and service providers facing similar operational pressures.

  • Manufacturing
  • Food & beverage
  • Automotive and precision engineering
  • Rail, water and energy
  • Logistics and warehousing
  • Building-management environments
  • MSPs and system integrators supporting industrial customers

Every engagement is scoped around your facility, your team, your risk and the resources you actually have.

THE BUSINESS COST OF DISRUPTION

WHEN PRODUCTION STOPS, THE COSTS ADD UP.

A cyber incident can interrupt output, delay customer deliveries and pull engineering and management teams into recovery when they should be running the business.

£330,000

Government-modelled average cost of a significant cyber attack in UK manufacturing.

UK Government research

That is an indicative sector estimate, not a prediction for an individual factory.

But the point is simple:

CYBER RISK IS NOW PRODUCTION RISK.

DISCUSS YOUR FACTORY’S RISK PRIORITIES

WHY WORK WITH OTCogniShield?

DEEP INDUSTRIAL EXPERIENCE. PRACTICAL ADVICE.

OTCogniShield was founded by an OT/ICS cyber-security practitioner with over 13 years of hands-on specialist experience across demanding industrial environments.

Experience includes work with ADNOC, Maersk, Bechtel, DHL and GKN, across sectors including oil and gas, manufacturing, rail and chemicals.

The aim is straightforward:

Bring serious industrial cyber-security expertise to smaller manufacturers without bringing enterprise complexity with it.

MEET THE FOUNDER & VIEW CREDENTIALS →

OUR APPROACH

PRACTITIONER-LED

Work directly with specialist OT cyber-security expertise — not a generic IT support team.

PRODUCTION-AWARE

Recommendations take account of uptime, legacy equipment, engineering access and the realities of keeping a plant running.

CLEAR PRIORITIES

Understand what matters now, what can wait and where your time and budget will make the greatest difference.

PROPORTIONATE

The scope fits the size, risk and resources of your operation rather than forcing an enterprise template onto a smaller plant.

NEED HELP WITH YOUR FACTORY’S CYBER RISK?

You don’t need to know the right standard, code number or technical term before you speak to us.

Tell us what is worrying you, what a customer or insurer has asked you to prove, or what engineering project you are planning.

We’ll start there.

DISCUSS YOUR FACTORY WITH AN EXPERT

WEBSITE PRIVACY

A simple enquiry path.

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